Mass production manufacturing
Company profile : 2 Year old food processing unit
Factory location: Karnataka
Business problem : Lack of production planning, high cost due to inventory, un-synchronized sales to delivery cycle
Our approach : Defined roles and accountability, segregation of duties, visual management and data analysis
Delivered results :
- Reduced inventory cost by 40% in 3 months
- Improved production by 23%
- Reduced delays in delivery by 72%
Factory location: Karnataka
Business problem : Lack of production planning, high cost due to inventory, un-synchronized sales to delivery cycle
Our approach : Defined roles and accountability, segregation of duties, visual management and data analysis
Delivered results :
- Reduced inventory cost by 40% in 3 months
- Improved production by 23%
- Reduced delays in delivery by 72%
Company profile: 24 year old Valve manufacturing company Location: North Karnataka Business problem: Lack of production and supply chain planning Our approach: Process mapping, sales data analysis for the past years, study of production practices Delivered results: - Reduced cycle time by 20% in 4 months - Reduction of in-process inventory by 18% in 6 months - Improved production by 24% without additional investment of people or machine - Root cause for rejections identified resulting in improved product quality |
Company profile : 8-year old unit cutting silicon foam for windmills Factory location: Karnataka Business problem : Quality errors and rejections due to low quality output Our approach : Process study, standardization of process, tools and templates, team training and engagement, proactive quality checks Delivered results : - Improved quality to 98% - Material cost reduced by 30% - Trained unskilled labor for quality manufacture - Precision achieved of +/- 0.02 mm |
