Auto ancillary manufacturing

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Company profile : 4-year old earth mover ancillary unit
Factory location : Karnataka 
Business problem : Underutilized capacity resulting in losses
Our approach : Production planning, theory of constraints
Delivered results : 
- Reduced waste with 5S Implementation and inventory management
- Production increased to 3 times in 5 months
- Improved capacity by 40% for potential new customers
- Engaged team to provide consistent results in the past 8 months

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Company profile : 3-year old lead molding unit for battery parts
Factory location: Tamil Nadu
Business problem : Plant layout planning and under performance
Our approach : Management engagement, plant layout redesign, data-backed decision-making
Delivered results : 
- Implementation of 5S and visual management
- Consistent production output resulting in reduction of fixed costs by 7%
- Improved material flow and reduced waste by 12%
- Increased safety and compliances