Auto ancillary manufacturing
Company profile : 4-year old earth mover ancillary unit
Factory location : Karnataka Business problem : Underutilized capacity resulting in losses Our approach : Production planning, theory of constraints Delivered results : - Reduced waste with 5S Implementation and inventory management - Production increased to 3 times in 5 months - Improved capacity by 40% for potential new customers - Engaged team to provide consistent results in the past 8 months |
Company profile : 3-year old lead molding unit for battery parts
Factory location: Tamil Nadu Business problem : Plant layout planning and under performance Our approach : Management engagement, plant layout redesign, data-backed decision-making Delivered results : - Implementation of 5S and visual management - Consistent production output resulting in reduction of fixed costs by 7% - Improved material flow and reduced waste by 12% - Increased safety and compliances |